Ndeapi mapoinzi akakosha ekusarudza photovoltaic welding strip rolling mill

      Nheyo yekusarudza aphotovoltaic welding strip rolling millndeyekuienzanisa neyayo welding strip product positioning (yakajairika/MBB/0BB, PERC/TOPCon/HJT) uye kuronga kugona kwekugadzira kunoenderana nemativi mana: kurongeka kwechigadzirwa, kugadzikana kwekugadzira, kuchinjika, mutengo, uye mushure mekutengesa sevhisi. Aya anotevera akadzama mapoinzi ekusarudza mamodule, anovhara maitiro ese kubva pamusimboti paramita kusvika pakuita sarudzo:

1, Core accuracy zviratidzo (kutarisa mhando ye solder mitsetse uye kuenderana kwezvikamu)

Kurongeka ndiko kukwikwidza kwakanyanya kwe photovoltaic ribbon rolling mills, iyo inokanganisa zvakananga mashandiro ewelding yeribhoni, njodzi yekutsemuka kwakavanzika mumaseru ebhatiri, uye kugona kwekugadzira simba. Ndiyo yekutanga kutariswa kwesarudzo.

dimensional tolerance

Hukobvu kushivirira: Kwakajairika welding mitsetse inosarudzwa kuve * * ± 0.005mm * *, MBB/0BB yakanaka grid welding mitsetse inoda kukwidziridzwa kusvika * * ± 0.003mm * *, uye ultra precision zvinodiwa zvinogona kuda ± 0.002mm * *;

Kushivirira kwehupamhi: yakajairwa ± 0.02mm, yakanaka grid welding strip inoda kuva ≤± 0.01mm;

Flatness/side bending: Flat strip side bending ≤ 0.5mm/m, isina wavy edges kana ruffle edges, kudzivirira kunotevera kupfekedzwa kwetin uye kupenyereka kusina kujairika.

Surface quality

Kushata kwepamusoro kwetambo yemhangura yakakungurutswa ndeye Ra<0.8 μ m, uye girazi regiredhi rekukungurutsa mill rinogona kuwana Ra <0.4 μ m pasina makwara, gomba, kana oxidation mavara;

Hapana kutenderedza indentation kana mamakisi ekutenderedza, kuve nechokwadi chekufanana kweanotevera kupfekedzwa kwetin, akakodzera kuchikamu maitiro akadai seHJT inoda kuchena kwepamusoro.

dimensional kugadzikana

Kana uchigadzira uchienderera mberi kwenguva yakareba (8h / 24h), kukora uye kuchinjika kwehupamhi hakufanirwe kudarika iyo yekushivirira siyana kudzivirira batch kuremara kunokonzerwa nekudziya kweroller uye tension drift.

2, Equipment process inochinjika (inofananidza yayo chigadzirwa uye kugadzirwa mutsara marongero)

Izvo zvinodikanwa kusanganisa mhando yewelding strip inogadzirwa, chikamu muitiro, uye yekugadzira mutsara wekubatanidza zvinodiwa kudzivirira tsvina inokonzerwa nemidziyo uye kusawirirana kwechigadzirwa.

Welding strip chigadzirwa kugadzirisa

Conventional welding strip (1.0-2.5mm hupamhi): a universal two roll/mana rolling mill inogona kusangana nezvinodiwa;

MBB yakanaka grid welding strip (≤ 1.0mm yakafara), 0BB isiri main grid welding strip: Kunyanya kunofanirwa kupihwa kune mana roll/nhanhatu roll precision rolling mills, yakashongedzerwa nepamusoro-chaiyo gap kugadzirisa masisitimu;

Ultra yakapfava solder strip: Tarisa pane online annealing process (annealing tembiricha, kukurumidza kuvharwa-loop control) kuve nechokwadi chekuzorora kwekushushikana uye hapana kuputsika panguva yekukotama;

Kudzikira tembiricha yetin coating adaptation (HJT chaiyo): Midziyo inoda kutsigira yakaderera-tembiricha annealing + yakaderera-tembiricha tin coating yekubatanidza kudzivirira yakanyanya-tembiricha kukuvara kumaseru ebhatiri.

Kugadzira mutsara wekubatanidza kugona

Yakabatanidzwa muchina kusarudzwa: Kunyanya kunofanirwa kupihwa ku rolling+annealing+tin coating+online kuona+coiling yakabatanidzwa modhi kudzikisa zvepakati chekufambisa uye kugadzirisa goho;

Kusarudzwa kwemuchina mumwechete: Izvo zvinodikanwa kusimbisa kuenderana kwechiratidziro nemichina yekubhadhara iripo, michina yekuisa marata, uye michina inomonereka, inosanganisira kukwikwidzana, kumhanyisa kuwiriranisa, uye kutaurirana kwechiratidzo;

Capacity inofananidzwa: Iyo yekumhanyisa kumhanya inowanzo 120-200mm/min, uye yakanaka grid welding strip inogona kuderedza kumhanya zvakakodzera kuti ive nechokwadi. Huwandu hwemidziyo inoverengerwa zvichienderana nemazuva ese / pamwedzi yekugadzira kugona.

Raw material adaptation

Zvinopinda: Simbisa dhayamita yewaya yendarira yakatenderedzwa inotsigirwa nemidziyo (yakawanda Φ 0.1-1.2mm), inoenderana newaya yemhangura zvinhu zvakatengwa wega;

Material adaptation: Inotsigira photovoltaic chaiyo mhangura zvinhu zvakaita seyepepuru copper uye oxygen isina mhangura kudzivirira brittle kuputsika uye kusaenzana deformation panguva yekukunguruka.

3, Kugadzikana kwekugadzira uye otomatiki nhanho (kutarisa kugadzirwa kwemazhinji uye mutengo wevashandi)

Mumamiriro ekugadzirwa kwehuwandu, kugadzikana uye otomatiki kunokanganisa zvakananga chiyero chekushandisa, chiyero chegoho, uye kupinza kwevashandi, izvo zvakakosha pakushanda kwenguva refu.

Kuvimbika kwezvikamu zvakakosha

Roll zvinhu: Kunyanya kunofanirwa kupihwa kune yakaoma alloy / tungsten simbi girazi roll, iyo ine hupenyu hurefu hwekuramba (≥ 5000h) uye inoderedza kuwanda kwekutsiva roll;

Dhiraivha sisitimu: Kutora PLC + servo mota yakazara yakavharwa-loop control, ine tension control kurongeka kwe ± 1%, kudzivirira kutambanudza waya uye kutsauka;

Kutonhodza sisitimu: Kugara kutonhora kutonhora kwechigayo chinotenderedza kudzivirira deformation yekupisa uye kuve nechokwadi chenguva refu yekugadzirwa kwayo;

Chimiro chekutumira: isina musono giya / synchronous bhandi kutapurirana, kuderedza vibration uye kunatsiridza kutenderera kugadzikana.

Kuonekwa kwepamhepo uye kuvharika-loop control

Izvo zvinodikanwa kushongedza online laser ukobvu uye hupamhi mageji kuunganidza chaiyo-nguva dimensional data, otomatiki gadzirisa gaka uye kushushikana kweiyo rolling mill rolls, uye kuzadzisa otomatiki kururamisa kwekutsauka kwedimensional;

Inosarudzika pamusoro pekuremara kwekuona system (yekutarisa yekuona), chaiyo-nguva kucherechedzwa kwekukwenya, oxidation, uye gomba, otomatiki alarm kana kubviswa kwezvakaremara zvigadzirwa;

Dhata traceability: Inotsigira kuchengetedza uye kutumira kunze kwedhata rekugadzira (kumhanya, tembiricha, kushivirira, kuremara mwero) kusangana nemhando yekuteedzera zvinodiwa zveiyo photovoltaic indasitiri.

Automation uye Intelligence

Otomatiki roll shanduko, otomatiki waya kurongeka, uye otomatiki majoini welding, kuderedza kupindira kwemanyorero;

Kutadza kuzviongorora uye kushanda kure uye mabasa ekugadzirisa anogona kupfupisa nguva yekugadzirisa;

Iyo yemunhu-muchina interface ndeye mushandisi-inoshamwaridzika, iri nyore kushandisa, uye inoderedza kuvimba nevashandi vane hunyanzvi.

4, Mutengo uye kutenderera kwehupenyu kudhura-kushanda (usatarise mutengo wakajeka nekungotarisa mitengo yekutenga)

Kusarudzwa kunofanirwa kufunga nezvemitengo yekutenga, mari yekushandisa, mari yekugadzirisa, uye kuderera kwemitengo, pane kungoenzanisa mitengo.

mutengo wekutenga

Domestic precision modhi: yakakwira mutengo-inoshanda, mutengo pa60% -70% yemidziyo inotengeswa kunze kwenyika, ine hunyanzvi hunogona kusangana nezvinodiwa zvehuwandu hwemabhizinesi epamba photovoltaic;

Mienzaniso inotengeswa kunze kwenyika: yakarurama zvishoma, asi 30% -40% inodhura, nguva yakareba yekutakura, yakakodzera kugadzirwa kwemazhinji emagetsi ekupedzisira-fine grids / 0BB solder strips;

Pakugadziriswa kwekuda: Hapana chikonzero chekutevera neupofu kumisikidzwa, uye yakajairwa welding strip kugadzirwa hakudi kushandiswa kwe Ultra precision nhanhatu roll mill kudzivirira basa redundancy.

mari yekushandisa

Kushandiswa kwesimba: Ongorora simba remidziyo uye kugona kwesimba, tungamira ekuchengetedza simba servo madhiraivha, uye kuderedza mari yemagetsi;

Consumables: hupenyu hwesevhisi uye mutengo wekutenga wezvekushandisa senge rollers, mabearings, uye maprobes ekuona, uye kana zvikamu zvine njodzi zviri pasi rose uye zviri nyore kuwana;

Mutengo wegoho: Kurongeka kwemidziyo uye kugadzikana kunotarisisa mwero wegoho. Midziyo yekushivirira yakaderera inogona kuderedza marara emarara uye kuwana nekukurumidza kudzoreredza mutengo wenguva refu.

mari yekugadzirisa

Chimiro chemidziyo chiri modular, chiri nyore kuparadzanisa uye kuchengetedza, nekunetseka kwakaderera mukugadzirisa;

Mugadziri ane zvikamu zvakakwana zvezvimedu zvekuisa uye pfupi yekuendesa kutenderera kune zvakakosha zvikamu (≤ 7 mazuva);

Ipa akamisikidzwa ekugadzirisa manyoro uye masevhisi ekudzidzisa kuderedza kuoma kwekuzvigadzirisa.

5, Mugadziri simba uye mushure-kutengesa sevhisi (kuve nechokwadi chenguva refu yakagadzikana kushanda kwemidziyo)

Iyo photovoltaic strip rolling mill ndeye chaiyo maindasitiri emidziyo, uye mugadziri hunyanzvi hwekuita uye mushure-yekutengesa mhinduro inokanganisa kuenderera kwemutsara wekugadzira.

Tsvakurudzo yehunyanzvi uye simba rekusimudzira

Ongorora ruzivo rwemugadziri rwakagadziridzwa muindasitiri yephotovoltaic uye kana vaine kugona kudzokorodza michina yemaitiro matsva akadai seMBB/HJT;

Kuve neyakazvimiririra core tekinoroji (roller dhizaini, tension control, yakavharwa-loop algorithm) panzvimbo yekusangana yakapusa, kudzivirira tekinoroji mabhodhoro.

Mutengi Nyaya uye mukurumbira

Kunyanya kunofanirwa kupihwa kune vanogadzira nemakesi ekubatana ane anotungamira photovoltaic ribhoni welding mabhizinesi uye mafekitori echikamu kuti aone kugadzikana kwemidziyo muhuwandu hwekugadzira mamiriro;

Ita tsvakiridzo pamhinduro dzevezera pamusoro pekushandiswa, nekutarisa pachiyero chekushandisa, mwero wekukundikana, uye mushure mekutengesa mhinduro yekumhanyisa.

Mushure mekutengesa sevhisi system

Nzvimbo dzebasa dzemunharaunda: kuvhara nzvimbo iyo nheyo yekugadzira iripo, ine nguva yekupindura ye ≤ maawa makumi maviri nemana, uye kugadziriswa kwekukurumidzira kunogona kuitwa panzvimbo;

Masevhisi ekudzidzisa: Ipa dzidziso pamusoro pemaitiro ese ekushanda, kugadzirisa, uye kugadzirisa kuti uone kuti vashandisi vane hunyanzvi mazviri;

Warranty mazwi: Core components (rolling mill, servo system, monitoring module) ine nguva yewaranti ye ≥ 1 gore uye inopa rubatsiro rwehupenyu hwose.

6, Kutevedzera uye indasitiri zviyero (kusangana nezvinodiwa zvekubvumidzwa zveiyo photovoltaic indasitiri)

Iyo midziyo inosangana nemaindasitiri zviyero zve photovoltaic ribhoni welding, uye kwayo dimensional kurongeka, pamusoro pemhando, uye kuchengetedza kuita kwakapfuura yechitatu-bato bvunzo;

Iyo yemagetsi sisitimu inoenderana nekuchengetedza zvitupa seEC uye 3C, ine nhanho yekudzivirira ye ≥ IP54, uye inokodzera nzvimbo dzekugadzira workshop;

Tsigira zvinodikanwa zvezvakatipoteredza, gadzirisa-lead-isina tin coating process, uye ona kuti tsvina gasi uye kurapwa kwemvura kunoenderana nemirairo yezvakatipoteredza.