Kuiswa kweSolar PV Round Wire Machine(inoshandiswa pa photovoltaic ribhoni/round wire processing) inosanganisira matanho mashanu anotevera: kuenzana kwekutanga, kuenzana kwakaringana, kurongeka, kuchengetedzwa kwemagetsi nepasi, nzvimbo yakachena, uye hapana kutenheka panguva yekuedzwa. Matanho acho "kugadzirira → kuisa → kuyera → pombi uye wiring → debugging". Aya mapoinzi anotevera achatsanangurwa zvakajeka (ona GB51206-2016 Photovoltaic Equipment Installation Specification).
1, Kugadzirira kusati kwaiswa (kiyi yekudzivirira rework)
Nzvimbo uye Foundation
Ground kutakura simba ≥ midziyo uremu × 1.5, kongiri simba ≥ C30, pamusoro flatness ≤ 2mm/m.
Chengetedza nzvimbo yekushanda ye ≥ 0.8m pakureba nehupamhi yemidziyo yakachengetwa, ine clearance ye ≥ 2.2m pamusoro kudzivirira kukanganiswa kubva pamatanda, makoramu, kana mapaipi.
Pre-embedded simbi mahwendefa kana anchor mabhaudhi enheyo, ine positional kutsauka kwe ≤± 3mm uye inowirirana kukwirira.
Equipment unboxing uye kuongorora
Tarisa modhi, zvishongedzo, uye mirairo, uye ona kuti hapana deformation kana kudhumhana pachitarisiko, uye kuti spindle/kubhadhara reel haina kukuvara.
Precision zvikamu (mavhiri ekutungamira, molds, tension sensors) zvinofanirwa kuchengetwa zvakasiyana kudzivirira guruva uye unyoro.
Zvishandiso uye Zvakatipoteredza
Zvinokosha: Level gauge (0.02mm/m), torque wrench, dial gauge, wire clamp, insulation shake geji.
Zvakatipoteredza: Yakachena uye isina guruva (humidity 40% -60%), kure nekuzunguza masosi (punching machine / mafeni), tembiricha 18-28 ℃.
2, Equipment positioning uye fixation (kurongeka kunotema chigadzirwa chemhando)
Positioning uye rough kugadzirisa
Isa forklift / crane zvakatsiga munzvimbo, kuenzanisa muviri nepakati penheyo, nekutsauka kwe ≤± 2mm.
Pre simbisa mabhaudhi eanchor, siya padiki gadziriso margin, uye rambidza kudhonza kwakasimba kana kupuruzira.
Kurongeka chaiko (kunonyanya kukosha)
Vertical/horizontal levelness ≤ 0.02mm/m (yeresa chigadziko/spindle kuguma kwechiso chemuviri wemashini ine nhanho chaiyo).
Iyo yakawanda-nhanho fuselage inoda kuenderana nemusono kureba musiyano we ≤ 0.03mm kudzivirira kudengenyeka panguva yekushanda.
Simbi isina tsvina yakaonda washer ichashandiswa padhi resimbi, isingapfuure 3 zvidimbu panzvimbo. Mabhaudhi achasimbiswa symmetrically mumatanho, uye torque ichaenderana nemirairo.
Kuiswa kwekubhadhara / kuunganidza rack
Pakati pekusunungura / kudzoreredza reel inofanirwa kunyatsoenderana neiyo huru gidhi vhiri / mold, ine coaxiality ye ≤ 0.5mm.
Iyo verticality yebhakiti inofanira kuva ≤ 1mm / m, yakanyatsogadziriswa kudzivirira kushanda kwepamusoro-soro uye kuzununguka.
3, Magetsi uye Kudzora Kuiswa (Kuchengetedzeka Kutanga)
Simba rekupa uye wiring
Voltage/frequency matching (e.g. 380V/50Hz), yakazvimirira dunhu, ine leakage protector (30mA).
Inodzoreredza moto PV1-F photovoltaic waya yakakosha yetambo, dzakarukwa kuburikidza nesimbi tambo matireyi/maconduits, akaiswa panguva dze 0.6-1m kudzivirira kusakara uye kubvaruka.
Iyo wiring terminals inofanirwa kuve yakasimba crimped, iyo yekuvharisa inofanirwa kuputirwa zvakanaka, uye chaiyo yekubatanidza inorambidzwa zvachose; Mapango akanaka uye asina kunaka padivi reDC anosimbiswa kuti akarurama.
Grounding uye kudzivirira mheni
Muviri, mota, magetsi ekudzora kabati, uye rack yekubhadhara zvese zvakadzikwa zvakavimbika nekutsigisa kwe ≤ 4 Ω.
Kugadzika nemutsara yeyero wegirini we ≥ 16mm ², imwe poindi inodzika kudzivirira kutenderera ikozvino; Batanidza kune network yekudzivirira mheni munzvimbo yefekitari.
Kudzora uye Chiratidzo
Bata chidzitiro/PLC wiring shielding layer single yakaguma pasi, kure netambo dzemagetsi (spacing ≥ 0.5m), kudzivirira kukanganiswa kwemagetsi.
Bhatani rekumira rekukurumidzira rinobata ziso uye riri nyore kubata, nekuita kwakavimbika; Iyo wiring yemuganho / tension sensor yakachengeteka uye chiratidzo chakajairika.
4, Mechanical uye yekubatsira sisitimu yekumisikidza (inovuza chiratidzo uye vibration chiratidzo)
Transmission uye kutungamira zvikamu
Iyo spindle / kutakura yakachena uye haina tsvina, uye yakakosha mafuta ekuzora inowedzerwa maererano nemirairo. Kuwanda kwemafuta kwakajairika.
Iyo inotungamira vhiri / waya yekudyisa yakatsetseka uye isina mabhura, uye inotenderera ichichinjika; Iyo mold yekumisikidza ndeye coaxial uye iyo yekusimbisa torque inosangana neyakajairwa.
Kushushikana kwebhanhire / cheni kune mwero uye hapana kutsauka; Iyo giya mesh clearance yakajairika uye hapana ruzha rusina kujairika.
Kutonhodza nekuzora
Iyo pombi yemvura inotonhorera haina kuvuza, iyo mvura yekumanikidza/kuyerera mwero inosangana nezvinodiwa, uye mhando yemvura yakachena uye anti scaling.
Iyo yekuzora sisitimu ine yakatsetseka dunhu remafuta, hapana inodonha, uye iyo oiri modhi / nhanho ndeyechokwadi.
tension control
Iyo tension sensor inoisirwa yakatwasuka, negwara resimba rinoenderana negwara rewaya, uye yakarimwa nemazvo.
Iyo braking / winding tension inogadziriswa zvakanaka, pasina chero kamwe kamwe kuomesa kana kusunungura, kudzivirira waya kubva kutete kana kuputsika.
5, Kugadzirisa uye kuyedza kushanda (inodiwa isati yasvika)
Hapana mutoro debugging
Manual kutendeuka pasina jamming, kumhanya pasina mutoro kwe30 maminetsi: hapana abnormal vibration/ruzha, tembiricha inokwira ≤ 40 ℃, inotakura tembiricha ≤ 70 ℃.
Kufamba kweakisi imwe neimwe kwakagadzikana, muganho / kumira kwekukurumidza kunoshanda, uye mhinduro yekudzora tension yakajairika.
Load test run
Shandisa waya yekurasa kumhanya nekumhanya kwakaderera, tarisa kwairi waya, kupera kwevhiri rekutungamira, uye kupisa kweforoma, uye ona kuti hapana makwara kana waya dzakatyoka.
Zvishoma nezvishoma wedzera kumhanya kune yakayerwa kumhanya uye mhanya uchienderera kwemaawa maviri: iyo paramita yakagadzikana, iyo dimensional kurongeka kunosangana neyakajairwa, uye hapana abnormalities.
Kubvuma uye kurekodha
Tarisa kune GB51206-2016 uye bhuku rekuraira rekugamuchirwa, zadza kuisa / kutumidzira marekodhi, uye chengetedza kuti utarise mune ramangwana.