Maitiro ekuchengetedza iyo PV Ribbon Rolling Mills muhupenyu hwezuva nezuva

      ThePV Ribbon Rolling Millsinovhara copper based strip rolling mills uye photovoltaic welding strip maviri roll/mana roll precision rolling mills. Zvinangwa zvekuchengetedza zvemidziyo ndeyekudzikamisa iko kukora, kudzivirira kukuvadzwa kwepamusoro, kubvisa welding strip indentation / scratches, kuderedza kutsemuka kwemitsetse, uye kuwedzera hupenyu hwesevhisi yemaromburu. Iyo yese yekuchengetedza sisitimu yakakamurwa kuita mashanu mamodule: pre startup inspection, in-process inspection, post shift kugadzirisa, periodic maintenance, uye contraindications.

1, Kuongorora kwekutanga kwega kwega (static + no-load 3-5 maminetsi jog)

1. Roller system (inonyanya kukosha, inosarudza zvakananga kutaridzika kweiyo welding strip)

      Chenesa nzvimbo dzepamusoro uye dzezasi dzebasa remupumburu: pukuta nemucheka-isina guruva uye nyanzvi yekuchenesa mumiriri kubvisa hupfu hwemhangura uye mafuta ekutenderera asara; Usakwenya roller pamusoro nezvinhu zvakaoma.

      Kuongorora kunoonekwa kweiyo roller surface: zvikwambo, gomba, uye zvakabatanidzwa; Kana zvirema zvidiki zvikaitika, mira pakarepo muchina wekugadzirisa kudzivirira batch strip kupwanya.

      Tarisa chigaro chinotakura roller pane chero kuvuza kana mafuta asina kunaka mavara; Simbisa kuti mapaipi ekutonhodza majoini haana kusununguka.

      Kuvhura nekuvhara chiito chegonhi re roller panguva yekutarisa-isina-mutoro inotsvedza, pasina chero kukanganisa kana kumhanyisa; Simbisa kuti hapana kukambaira kwecylinder yemafuta pasi pekumanikidzwa kweAGC.

      Chenesa machipisi emhangura egwaro, muganhu weparutivi, uye mabhuroko ekupinda nawo, tarisa maburi, uye dzivirira tambo kuti isamhanye munzira, ichikwesha ichipesana nekumicheto, uye kukwenya mativi.

2. Rolling kutonhora / lubrication system (inotenderedza oiri system)

      Chiyero chetangi yemafuta chakajairika, uye hapana chena, emulsified, kana dema tsvina muoiri.

      Tanga pombi yemafuta uye tarisa kuti mafuta ekupa mafuta anotsiga mukati meyero yemhando yemidziyo; Kusiyana kwekumanikidza kwesefa kwakajairika. Kana mutsauko wekumanikidza wakanyanya kukwira, zvinoratidza kuti iyo sefa chinhu chakavharwa.

      Tarisa muromo wekupfapfaidza: hapana kuvharika, kupfapfaidza gwara rinoenderana neroller gap; Bvisa kupisa kwenzvimbo uye kunamatira kwemhangura kunokonzerwa nekushomeka kwemafuta unilateral.

      Iyo yekupinza uye yekubuda mvura tembiricha yendiro / ganda inotonhorera ndeye yakajairika, uye tembiricha yemafuta inodzorwa mukati meiyo maitiro (kazhinji 30-42 ℃).

3. Hydraulic compression system (ukobvu hwekudzora musimboti)

      Huwandu hwemafuta, tembiricha yemafuta, uye kudzvanywa kweiyo hydraulic station zvakajairika; Kana tembiricha yemafuta yakakura kupfuura 45 ℃, zvinodikanwa kutarisa kutonhora system.

      Kunyangwe paine kuvuza mupombi yemafuta neoiri silinda piston tsvimbo; Kana chisimbiso kana guruva rin'i yadonha oiri, inofanira kunyoreswa nekukasira yotsiviwa.

      Iyo wiring ye solenoid mavharuvhu uye kumanikidza sensors yakasimba; Edza kushanda kwechimbichimbi kumira uye overpressure interlock.

4. Tension uye mhepo yekufambisa hurongwa

      Iyo yekusunungura, tension roller, uye kugadzirisa michina yakachena uye haina marara emhangura; Chenesa iyo yekururamisa photoelectric/CCD lens.

      Tarisa kuti gwara rega rega rinotenderera richitenderera uye mabearings haana ruzha rusina kujairika; Iyo tension sensor tambo haina compression kupfeka.

      Iko kusimba kwebhandi rekutumira / kubatana kuri pakati nepakati, uye chivharo chekudzivirira chakasimba.

5. Pneumatic, Magetsi, uye Kuchengetedza

      Iyo gasi sosi yekumanikidza ndeye 0.6-0.7MPa, uye iyo yekuparadzanisa mvura inodonha zuva nezuva; Silinda inoshanda pasina chero mhepo inodonha.

      Kudzora kabati kutonhora feni, sefa sikirini guruva kubviswa; Emergency stop bhatani uye kuchengetedza gonhi interlock basa bvunzo.

2, Patrol kuongorora panguva kugadzirwa kushanda (kamwe chete maawa 1-2)

      Teerera kune ruzha: hapana nguva nenguva ruzha rusina kujairika kana simbi inoridza muridzo kubva paguyo remuviri, chinoderedza, pombi yemafuta, uye mabearings; Kurumidza kuderedza kumhanya uye ongorora kana paine chero ruzha rusina kujairika.

      Tembiricha kuyerwa: Infrared tembiricha kuyerwa inoshandiswa kutarisa tembiricha yeroller inotakura chigaro, servo mota, uye gearbox dzimba. Kuramba kuchipisa kunorambidzwa zvachose.

Tarisa mamiriro emutsetse

      Tarisa uone kana mabhandi ekupinda nekubuda ari pakati, pasina kutsauka, uye asina unilateral masaisai;

      Kugara uchimhanya nekusimbisa kutarisa: asymmetric gwara, kusaenzana kupfeka kweroller surface, kushanduka kwemakakatanwa, uye kutadza kwekugadzirisa;

      Random indentation inoonekwa pamusoro, ine mukana wepamusoro wemhangura inonamira kune roller surface kana zvinhu zvekunze pane roller roller.

      Monitor HMI data: kutenderedza simba, roll gap, kumberi uye kumashure kushushikana, kumhanyisa kumhanya, tembiricha yemafuta. Misa muchina panguva yakakodzera kana data ichichinja zvakanyanya.

      Mafuta anoputika: cherechedza kana kune huwandu hwehupfu hwemhangura mumafuta ekudzoka; Gara uchichenesa mafuta ekudzosa sefa sikirini.

      Bvisa kumanikidzwa kukunguruka pasi pekumanikidzwa kwakanyanya uye kushushikana; Rambidza kupinda kwakananga kwezvinhu zvakabikwa zvine majoini kana kurovera kwakanyanya muchigayo.

      Zvakakosha: Kana bhandi rakatyoka kana kurongedza, misa muchina nekukasira, chenesa shavings yemhangura yakabatwa mugomba rema roller, nyatsoongorora iyo roller pamusoro pane chero mavanga kana kukuvadzwa, uye simbisa kuti haina kusimba usati watangazve kugadzira.

3, Maintenance mushure mekuchinja kwega kwega (yakavharwa loop 30 maminetsi mushure mekuchinja)

      Nyatsochenesa pamusoro peroller, furemu, gwara, tension roller, uye muchina, uye kufuridzira hupfu hwemhangura; Mhangura poda ndeye abrasives, uye kuunganidza kwenguva refu kunowedzera kupfekedzwa kwemabhengi uye njanji yekutungamira.

      Chenesa mafuta ekudzoreredza ekudzoreredza uye tangi yekuunganidza slag kudzivirira tsvina kubva kutenderera uye kukwenya roll pamusoro zvakare.

      Tarisa ese magiresi ekuisa uye wozadza iwo zvinoenderana neyakatemwa (roller bearings, lead screws, slider); Izvo zvinorambidzwa zvachose kuti girisi ripfave panzvimbo yekushanda yeguyo, zvichikonzera mavara emafuta uye kukanganisa mumutsara.

      Simudza mukaha pakati pema rollers zvakakodzera, uye usadzvanya uye ubate ma rollers kwenguva yakareba kudzivirira static indentation pane roller surface.

      Vhara iyo oiri system, kutonhora system, uye mhepo sosi; Ronga marekodhi ekupa marekodhi, kunyora ruzha rusina kujairika, kudonhedza, ma roller surface anomalies, uye kushanduka kwehukobvu.