Maitiro ekuita kuchengetedza kwemazuva ese kwePV Ribbon Rolling Mills

      ThePV Ribbon Rolling Millsndeyeiyo micrometer level yakakwira-chaiyo inotonhora yekutenderedza midziyo, ine yakakosha vimbiso yehukobvu / hupamhi kushivirira, kurongeka kwegirazi kurongeka, AGC hydraulic yakavharwa-loop, tension system, kutonhora nekuzora, pre shift inspection (shift yega yega isati yatanga), mukutarisa kwekuchinja, post shift yekuchenesa nekugadzirisa, kugadzirisa kwevhiki, uye mwedzi nemwedzi kugadzirisa kwakadzika. Ese ma modules anoenderana neanoshanda mashandiro eiyo photovoltaic welding strip yekugadzira saiti, pasina kugadzira ma parameter.

1, Pre shift yekuongorora (inodiwa nevashandisi maminetsi gumi usati watanga)

1. Kuongororwa kweRoll uye Rolling Channels (Precision Core)

Kuongororwa kwekutarisa kwe tungsten carbide rolling mill surface: hapana mhangura yehupfu indentation, scratches, pitting, kana oxidation mavara; Pukuta shavings shoma yemhangura nejira risina huruva rakapfava uye yakasarudzika yekugezera yekuchenesa mhinduro. Usashandise hard scraper kukwenya roller surface.

Tarisa mavhiri ekudyisa nekuburitsa, mavhiri ekururamisa, uye zvinhu zvinopatsanura zvidhinha: kutenderera kwacho kwakatsetseka pasina kudhumhana, pasi haina kuunganidzwa kwemhangura slag, gwapa rekutungamira harina kudzikiswa, uye kudzivirira bhandi rekukweshesa kubva pakukotama uye mabhururu padivi.

Tarisa musono bhenji: Simbisa kuti hapana mavanga akaomarara epamusoro uye ezasi rollers, uye kuti marekodhi ekupedzisira roller shanduko uye seam kugadzirisa zvakakwana; Kuchinja nemaoko pasina mutoro, chigayo chinotenderera pasina ruzha rusina kujairika kana kukwenya.

Kuiswa kwewaya uye kupeta I-yakaita vhiri rekugadzirisa: Iyo yekumisikidza yakavharwa zvakasimba pasina kusununguka, ndiro inovharira yakati sandara, uye waya inodzivirirwa kubva pakumhanya nekurongedza.

2. Kuongorora kwekutonhora uye lubrication system (anti roll pamusoro kukuvara, kudzivirira zvinhu oxidation)

Iyo yemvura nhanho yeinotenderedza mvura tangi iri mukati meyero chiyero, uye hapana chena emulsification kana tsvina yakasviba; Sefa sikirini haina kuvharika uye pombi yekupfapfaidza haina kuvharika.

Tanga pombi yekuzora uye cherechedza kuti mafuta kubva kupfapfaidzo nozzles epamusoro uye ezasi rollers anogovaniswa zvakaenzana pasina kukanganisa kana unilateral kushaikwa kwemvura; Pakarepo bvisa muromo wakavharika kudzivirira kukwesha kwenzvimbo kusakwenya chigayo uye welding strip.

Simbisa kuti kutonhora kutenderera feni uye kupisa kunopisa zvakajairika, uye tembiricha yemafuta inodzorwa pa30-45 ℃. Kuwedzeredza kunomhanyisa kuparara kweiyo rolling fluid uye kupisa kweiyo roll pamusoro.

3. Hydraulic AGC kudzvanya system (kuona ukobvu nekururama kwe ± 0.002mm)

Simbiso ye hydraulic chiteshi mafuta mwero, tembiricha yemafuta, uye gauge yekumanikidza: Iyo system yekumanikidza yakagadzikana pamutengo wakayerwa wemidziyo, pasina kuenderera kudonhedza kudonhedza kana kudzvanywa kwekuchinja.

Tarisa kuti hapana kubuda kwemafuta muhumburumbira yeoiri, pombi yemafuta yakabatana, uye servo valve; Mhete yekuvhara guruva yepiston tsvimbo haina kusimba, uye hapana hupfu hwemhangura hunopinda mukati mehumburumbira yeoiri, zvichiita kuti simbi yevharuvhu inamire.

Simudza uye udzikise roller isina mutoro 2-3 nguva, tarisa iyo synchronous mhinduro yekutsikirira, hapana jamming kana kukambaira, uye hapana alarm pane AGC otomatiki muripo interface.

4. Transmission uye tension system

Iyo mafuta mwero weiyo huru inodzikisira uye giya bhokisi iri pa1/2 yemafuta hwindo, uye hapana emulsification kana kupupa kwemafuta; Iyo yekubatanidza yekudzivirira kavha yakamira, uye elastic buffer block haina kuputika.

Iyo inodhonza uye inomonereka tension controller inobatidzwa kuti uzviongorore, iyo tension sensor value inodzoserwa kune zero, uye hapana ruzha rusina kujairika kubva kune tension roller bearings.

Kukakavadzana kweketani uye bhandi rinopindirana rine mwero, pasina kusununguka kana kusvetuka mazino, uye mafuta ekuzora haana kuoma.

5. Magetsi, kuona pamhepo, kuchengetedzwa kwakabatana

Iyo inotonhorera fan yebhokisi rekutonga remagetsi yakajairika, uye hapana kuunganidzwa kwehupfu hwemhangura kana mafuta mavara mukati mebhokisi; Yakadzvanywa mhepo katatu chikamu chemvura, ine yakagadzikana mhepo yekumanikidza ye 0.5-0.6MPa.

Chenesa lenzi uye yekunzwa kuferefeta kweiyo online ukobvu geji, hapana kupuruzira kana kuvharika kwemvura inoyerera, uye zeroing calibration yakajairika.

Gonhi rekuchengetedza, kumira kwechimbichimbi, kuchengetedzwa kwewaya, uye yakanyanya kukora uye yakanyanya kutetepa alarm zvese zvakaedzwa kuti zvishande, uye kukiya hakugone kupfupika kutenderera.

2, Dynamic kuongorora panguva yekirasi (kamwe chete maawa maviri, maitiro ekugadzira)

Tarisa muchina wese kune ruzha rusina kujairika: Kana paine ruzha rusina kujairika kana kuzununguka kwakanyanya mumaroller bearings, reducer, hydraulic pump, uye traction motor, misa muchina nekukasira kugadzirisa dambudziko; Tembiricha yekukwira kweiyo rolling mill inobereka ≤ 65 ℃. Kana ikapfuura tembiricha inoganhurwa, misa muchina uye zadzisa girisi yekuzora.

Nguva chaiyo yekutarisa kwehukuru hwechigadzirwa: Ese maminetsi makumi matatu, tora masampuli uye ongorora zvakare ukobvu uye hupamhi ne micrometer. Kana kushivirira kuchidonha, tarisa kupfeka kwema roller, hydraulic pressure fluctuations, uye kusagadzikana kusagadzikana.

Mamiriro emvura inoyerera: Tarisa uone kana paine huwandu hukuru hwehupfu hwemhangura mumhepo inotenderera. Kana iyo filtration pressure musiyano ikawedzera, inoratidza kuti iyo sefa element yakavharwa. Chinja kune backup sefa nenguva.

Pipeline yekuisa chisimbiso chekuongorora: Tarisa uone kuvuza mumapombi emafuta ehydraulic, pombi dzekuzora, uye pombi dzemvura inotonhorera. Kana pane kuderera kwemafuta mashoma, simbisa majoini panguva yakakodzera kudzivirira kuremara kwepamusoro kunokonzerwa nekusvibiswa kwemafuta eiyo welding strip.

Kucherechedza kugadzikana kwekunetseka: Waya haizununguki, inoomesa kana kusunungura zvishoma nezvishoma; Iyo inomonereka uye wiring yakatsvinda, isina kupetwa mipendero kana makoiri akadonha, uye iyo wiring motor screw inogara ichizorwa.

Kudzora guruva kwezvakatipoteredza: Furidzira hupfu hwemhangura nenguva uchitenderedza chigayo, uye rambidza guruva rakawanda kuti risayangarara richipinda mugeji gobvu, servo valve, uye chigaro chekutakura.

3, Post shift shift yekuchenesa nekugadzirisa (15-30 maminetsi mushure mekuvhara, kupera kwezuva nezuva)

1. Yese muchina kuchenesa (yakakwira guruva remhangura pane photovoltaic ribhoni, kiyi)

Misa muchina uye kudzima simba. Shandisa yakaderera-kudzvanywa mhepo yakamanikidzwa (≤ 0.3MPa) kuvhuvhuta uye kuchenesa iyo roller furemu, kutungamira vhiri, mhepo inomonereka, uye kupisa kwekupisa chiteshi chemagetsi ekudzora bhokisi, uye kubvisa yakasungirirwa hupfu yemhangura.

Pukuta nzvimbo yeroller, ukobvu hwegeji lenzi, tension roller, uye kutwasanuka roller nejira risina huruva kuti ubvise zvachose mashaving emhangura kubva pakukunguruka uye kudzivirira makwara pawaya pazuva rinotevera rekukunguruka.

Chenesa tangi rekudzosa slag uye sefa dhiramu remvura inotenderera, bvisa dhaka remhangura rakaiswa, uye kudzivirira kuvharika kwepombi yekutenderera.

Pukuta kunze kwechishandiso uye chikuva chekushanda, chenesa hupfu hwemhangura pasi, sarudza uye udzokezve shavings yemhangura kudzivirira guruva kupinda mumabhengi uye njanji yekutungamira.

2. System Kuvhara Maintenance

Lubrication system: Chengetedza pombi inotenderera ichimhanya kwenguva pfupi kwemaminetsi matatu, bvisa tsvina yasara mupombi, uye vhara vharuvhu yekupfapfaidza; Geza guruva pazvimbi zvinotonhodza zvekunze zvemutonhodza.

Hydraulic system: tarisa kune kuvuza, rekodha tembiricha yemafuta uye data rekumanikidza kushanda; Sunungura mvura yakaunganidzwa muzvikamu zvitatu zvekuchengetera mweya tank.

Kudzivirirwa kweRoll: Panguva yekuvhara kwenguva refu (mashifiti ehusiku / kupera kwevhiki), shandisa mafuta mashoma ekutenderedza proof pane roll pamusoro kudzivirira oxidation uye ngura kubva pakuburitsa gomba.

Dzosera mudziyo kunzvimbo yayo yepakutanga: Chenesa mavhiri akaita se-I, masara ekutenderedza, uye gadzirisa shim usati waachengeta murust proof tooling rack kudzivirira kukuvadzwa kweroller pamusoro kubva pakubonderana.

3. Rekodha ledger

Zadza marekodhi ekushandisa emidziyo: kutenderedza kuburitsa, gap kugadzirisa, roller pamusoro kupfeka, hydraulic abnormalities, alarm kukanganisa, sefa chinhu kutsiva, lubrication uye kuzadza mamiriro, kuve nechokwadi chekuteedzera kwemuchina mumwe uye faira rimwe.

4, Kugara kwakadzama kuchengetedza vhiki yega yega (4 maawa ekuzorora, yakagadziriswa mashifiti pasvondo)

Roll uye kutakura kuchengetedza

Bvisa chivharo chekupedzisira chechigaro chinotakura roller, chenesa mukati mehupfu yemhangura, uye uwedzere kutonhora kwakanyanya uye kudzvinyirira kwakanyanya kunopesana nemafuta ekuzora; Tarisa kutakura kubvumidzwa, kana kune gomba kana ruzha rusina kujairika, uye shandura faniro kana kupfeka kwakapfuura kushivirira; Tarisa mvura yakavharira mhete yeguyo inokunguruka, shandura iyo yakananga kana yachembera uye ikaoma, kudzivirira mvura inomonereka kuti isapinda mubearing and corroding.

Kuchenesa kwakadzika kwekuzora uye kutonhora system

Chenesa ese mafirita emvura inotenderedza (yekutanga coarse sefa, yechipiri chaiyo sefa) uye tsiva akavharika mafirita mafirita; Tarisa kuunganidzwa kwedhaka remhangura mupombi yekutenderera uye bvisa pombi huru yekupfapfaidza; Tora sampuli kuti utarise turbidity yemvura inokunguruka, uye chinja tsvina yese inodarika mwero nemvura itsva.

Kugadziriswa kwekutapurirana system

Tarisa ruvara rwegiya regiya regiya, tsiva iro pachine nguva kana richinge rave dema kana rine simbi abrasive particles; Simbisa kubatanidza, mabhaudhi anchor, uye furemu tie tsvimbo (diagonal torque inosimbisa kudzivirira deformation yefuremu kubva pakukanganisa rolling coaxiality); Geza guruva uye wozora iyo synchronous bhandi neketani.

AGC hydraulic system kugadzirisa

Chenesa mhepo inopindika sefa chinhu cheiyo hydraulic station; Tarisa servo valve plug uye dunhu remafuta mavara; Tarisa kudzvinyirira kwe accumulator, kana isina kukwana kuzadza nitrogen gasi; Tarisa kudzivirira guruva uye kuvhara mhete yecylinder yemafuta, chinja chero kukuvara kudiki pachine nguva kuti udzivise kuwanda kwemafuta kubuda.

Kuonekwa kwepamhepo uye tension system calibration

Calibration ye zero point uye standard block ye online gobvu geji; Zero iyo tension sensor uye kuchenesa kunamatira kwekunzwa roller; Pukuta uye wozora iyo wiring screw uye mutsara gidhi kuti ive nechokwadi kunyangwe wiring.

Kusunga guruva remagetsi

Vhura iyo yakaderera-voltage kuvhuvhuta uye kubvisa guruva remagetsi control box, uye simbisa screw torque ye terminal block; Chenesa hupfu hwemhangura pamusoro pemacontactor uye relay kudzivirira kusabatana kwakashata kwevanobatika kubva pakukonzera kushushikana uye ukobvu kuyerwa kwechiratidzo chekudonha.