Ndeipi basa reHigh-Precision Micro Flat Wire Rolling Mill

      TheHigh-Precision Micro Flat Wire Rolling Millndicho midziyo yepakati yekuenderera mberi ichitenderedza waya kuita micrometer level precision flat waya/waya isina kujairika mukutonhora. Basa rayo repakati ndeyepamusoro-chaiyo kuumba, inobudirira inoenderera kugadzirwa, yakagadzikana zvinhu zvivakwa, uye kuchinjika kune yakakwirira-yekupedzisira kugadzira. Iyo yakakosha midziyo muminda yeflat waya motors, chaiyo zvemagetsi, zvekurapa, mota, nezvimwe.

1, Basa guru (Basa)

1. Muchinjikwa wechikamu chakanyatso kuumba (core)

      Round to Flat/Irregular Conversion: Mhangura, aruminiyamu, simbi isina tsvina, titanium alloy uye mamwe tambo dzewaya dzakatenderedza dzinoramba dzichikungurutswa neakawanda pass precision rollers kuti inyatso kudzvanya mune rectangular, sikweya, trapezoidal, yakatenderedzwa flat waya uye mamwe machinjiro-zvikamu.

      Micron level saizi yekudzora: Iko ukobvu huchokwadi hunogona kusvika ± 0.003-0.005 mm, kurongeka kwehupamhi ndeye ± 0.005-0.01 mm, uye kona yakatenderedzwa R kona yakafanana uye inowirirana.

      Alternative kune echinyakare maitiro: kushanda kwepamusoro pane kutambanudza uye kuumba, hapana kurasikirwa kwekuumbwa, uye nani pamusoro pemhando.

2. Kuenderera mberi uye kugadzirwa kwakanaka

      High speed inoenderera mberi ichitenderera: Mutsara wekumhanya unogona kusvika 200-500 m / min, yakakodzera kugadzirwa kwetambo huru uye yakakura.

      Multi pass inoramba ichitenderedza: rough rolling + precision rolling + edge shapeing yakabatanidzwa, imwe-nguva kuumba, kuderedza epakati maitiro.

      Pamhepo yakavharwa-loop control: AGC otomatiki ukobvu kutonga, servo roller gap kugadzirisa, online ukobvu / hupamhi kuyerwa, chaiyo-nguva kururamisa, yakakwirira kuenderana.

3. Material performance optimization

      Cold work kusimbisa: Rolling inonatsa zviyo, inowedzera density, uye inovandudza zvakanyanya kusimba, kuoma, uye kupfeka kuramba (sekuwedzera simba remhangura flat wire neinopfuura 30%).

      Kuvandudzwa kwemhando yepamusoro: Yakaoma alloy roller + kunyatsogaya, kutsvedzerera kwepamusoro Ra ≤ 0.05 μ m, hapana zvikwambo, hapana oxidation, hapana maburrs.

      Kutwasanuka uye kupfava: Kutenderedza + pamhepo kutwasanudza, kutwasanuka kunogona kusvika 0.5 mm/m, uye kupfava kwemutsara wakafuratira kwakakwira, zvichiita kuti zvive nyore kune kunotevera mhepo, welding, uye kusangana.

4. Gadzirisa kumamiriro ekushandiswa kwepamusoro-soro

      Flat wire motor winding: High duty cycle flat electromagnetic wire inoshandiswa kumamotor mumotokari itsva dzesimba, maindasitiri servos, uye drones kuvandudza kushanda uye kuderedza kukwira kwekushisa.

      Precision zvemagetsi / zvibatanidza: Ultra-yakaonda copper flat waya, mapini, uye zvimedu zvechitubu zvenharembozha, zvinopfekwa, uye maPCB, ane akabatanidzwa conductivity uye chimiro.

      Mishonga Yezvokurapa/Yakakwana: Makateta anopindira, midziyo yekuvhiya, ndangariro alloy (NiTi) waya dzakatsetseka, biocompatibility + yakakwirira chaiyo.

      Zvigadzirwa zvemotokari: wiper blades, zvitubu zvemipumburu, sensor spring plates, waya harness terminals, yakakwirira-simba uye inodzivirira corrosion.

      Photovoltaic/charging station: high current flat wire, busbar, low loss, high heat dissipation.

2, Makiyi ehunyanzvi maficha (kutsigira basa rekuita)

      Precision rolling mill: yakagadzirwa neyakaoma alloy (YG8 / YG15), ine kutenderera kwechokwadi kwe <0.001 mm uye nepamusoro Ra ye ≤ 0.02 μ m, ine hupenyu hurefu hwebasa uye kunyatsogadzirisa kuchengetedza.

      Servo control: mbiri servo + yepuraneti giya + chaiyo sikururu, roller gap gadziriso kugadziriswa kwe0.001 mm, parallelism <0.002 mm.

      Tension yakavharwa-loop: Kudzora kwakadzikama kwemberi uye kumashure kushushikana kunoita kuti yunifomu itenderere, hapana tensile deformation, uye dimensional kugadzikana.

      Kuonekwa kwepamhepo: laser ukobvu / hupamhi kuyerwa, CCD kuona, chaiyo-nguva yekugadzirisa mhinduro, yapera chigadzirwa chiyero chiyero> 99%.

      Multi material adaptation: inokwanisa kugadzira mhangura, aluminium, simbi isina tsvina, titanium, nickel titanium, brass, nezvimwewo, inovhara huwandu hwakawanda hwezvinodiwa newaya.