Chii chinofanira kutariswa kana uchishandisa photovoltaic welding strip rolling mill

       Basa guru rephotovoltaic welding strip rolling millndeyekukungurusa substrate yemhangura kuita ma-ultra-thin uye akanyanya-chaiyo welding mitsetse inosangana nezvinodiwa welding zve photovoltaic modules. Maitiro ekushandisa anofanirwa kutenderedza zvinhu zvina zvakakosha: kunyatso kudzora, kuchengetedza kwemidziyo, mhando yechigadzirwa, uye kushanda kwevashandi. Chengetedzo chaidzo ndeidzi:

1,Kugadzirira usati watanga: Ita shuwa kuenderana pakati pemidziyo uye mbishi zvinhu

Raw material yemhando yekuongorora uye pretreatment

        Simbisa kuti zvakatemwa (ukobvu, hupamhi) uye zvinhu (kuchena kwemhangura ≥ 99.9%) yemhangura strip substrate inosangana nezvinodiwa zvekugadzirisa zvigayo, uye kuti pasi haina oxidation, mavara emafuta, makwara, uye maburrs kudzivirira tsvina inokuvadza chigayo kana kukonzera kuremara kwepamusoro mumitsetse yapera.

        Kana pane oxide layer pamusoro pemhangura yemhangura, asidhi yekugeza uye kupukuta kurapwa kunofanira kutanga kuitwe; Kana pane kusvibiswa kwemafuta, shandisa imwe nyanzvi yekuchenesa kupukuta uye kuomeswa nemhepo kudzivirira kutsvedza kana kusanamira zvakanaka kwejasi panguva yekukunguruka.

        Tarisa kufanana kweiyo solder strip coating (senge tin plating). Kana iri pre tinned copper strip, zvinodikanwa kusimbisa kuti ukobvu hwekuputira hunoenderana neyakajairwa kudzivirira kutsemuka uye kupeuka kwejasi mushure mekukunguruka.

Equipment parameter calibration uye kuongorora

        Nyatsogadzirisa kutenderedza, gap, uye kumhanya kwechigayo chinoenderana neukobvu uye hupamhi hwechinangwa chewelding strip (yakajairika photovoltaic welding strip ukobvu hwe0.08-0.3mm). Pamberi pekukungurutswa kwekutanga, kuyedzwa kwekuyedza kunodiwa kuti uve nechokwadi chekuti maburi akapetwa kuburikidza nekugadzirisa kwakawanda kwakanaka, kudzivirira mamiriro ekuti rimwe divi rakakora kana kutetepa.

        Tarisa pamusoro pemamiriro echigayo chinokunguruka: Chigayo chinokunguruka chinofanira kuva chakatsetseka, chisina kukuvara, kunamatira kwemhangura, uye ngura. Kana pane zvikwambo kana kupfeka, zvinofanirwa kukwenenzverwa kana kutsiviwa nenguva, zvikasadaro zvichakopwa zvakananga pamusoro peiyo welding strip, zvichikanganisa iyo inotevera welding conductivity.

        Simbisa kuti zvese zvikamu zvemidziyo zviri kushanda zvakajairwa, kusanganisira dhizaini yekufambisa, tension control system, dhizaini yekutungamira, uye mudziyo wemhepo. Iko kukakavara kunofanirwa kuve kwakadzikama uye kuri pakati nepakati (yakanyanya kusimba inogona kutyora tambo yemhangura zviri nyore, uye kuregedzera kunogona kukonzera kuti tambo iparare), uye vhiri rekutungamira rinofanira kuenderana nepakati petambo yemhangura.

        Tarisa masisitimu ekuzora: Ita shuwa kuti mafuta ekuzora emarola mabearings nemagiya ekutakurisa anokwana  uye mhando yeoiri yakachena. Mafuta asina kunaka anogona kukonzera ruzha rwemidziyo, kukwira kwekushisa kwe roller, uye kukanganisa kurongeka chaiko.

Chengetedzo yekudzivirira yekuongorora

        Simbisa kuti chivharo chekuchengetedza chivharo, bhatani rekumisa emergency, uye fenzi yekudzivirira yemidziyo haina kusimba uye inoshanda, mudziyo wepasi wakavimbika, uye unodzivirira tambo kubva pakutyoka nekubhururuka kunze kana zvikamu kubva pakudonha panguva yekumhanya-mhanya, izvo zvinogona kukonzera kukuvara.

        Tarisa nzvimbo yemusangano: chengetedza nzvimbo yekushanda yakachena uye yakaoma, isina guruva nemarara, chengetedza tembiricha pa15-30 ℃, humidity ≤ 60%, uye kudzivirira mhangura strip oxidation kana midziyo yemagetsi kubva pakunyorova.

2,Kushanda panguva yekutenderedza maitiro: kwakasimba kudzora kweiyo chaiyo uye mhando

Nguva chaiyo yekutarisa kwemhando yechigadzirwa

      Tarisa iko kurongeka kweiyo welding strip panguva yese yekuita: Shandisa micrometer kana online ukobvu geji kuti utarise nzvimbo yekutarisa kuti uone kuti ukobvu kutsauka kunodzorwa mukati me ± 0.003mm (photovoltaic welding mitsetse inoda yakanyanya kukora makobvu, uye kutsauka kwakanyanya kunogona kukanganisa ikozvino conduction kugona kwechikamu).

      Tarisa mamiriro epamusoro pemutsetse wakaiswa welded: Mutsetse wakapedzwa wakakwenenzverwa unofanirwa kunge uine nzvimbo yakatsetseka, isina kupinza, isina kuunyana, isina kupepeta, uye isina maburrs kana mipendero yakamonereka pamipendero. Kana paine hurema hwepamusoro, muchina unofanirwa kumiswa nekukasira kuti uongorore chigayo chekukungurusa kana mbichana.

      Kudzora kumhanyisa kumhanya: Gadzirisa kumhanya zvinoenderana nekukora kwetambo yemhangura. Kune mitsetse yakatetepa yewelding mitsetse (≤ 0.1mm), dzikisa kumhanya kwekutenderera kudzivirira kutambanudza deformation kana kutsemuka kwetambo; Nyatsorambidza kumhanyisa kumhanya kudzivirira kuwandisa kwemidziyo.

Equipment operation status monitoring

       Teerera kune ruzha rwekushandisa kwemidziyo: Panguva yekutenderera yakajairika, zvishandiso zvinofanirwa kugadzikana pasina ruzha rusina kujairika. Kana paine ruzha rwekuita kwesimbi kana kukweshana kwakapinza, muchina unofanirwa kumiswa nekukasira kuti uongororwe kutarisa matambudziko akadai seroller misalignment, kutakura kukuvara, uye loose transmission components.

       Kutarisisa tembiricha yechigayo chinokunguruka: Panguva yekukungurutsa, chigayo chinosangana nekukwira kwetembiricha nekuda kwekukweshana, uye tembiricha inofanirwa kudzorwa kuve ≤ 60 ℃. Kana tembiricha ichikwira ichimhanya zvakanyanya, iyo yekutonhodza system (kutonhora kwemvura kana kutonhora kwemhepo) inogona kuvhurwa kudzivirira chigayo chinokunguruka kubva pakuwedzera uye kukonzera shanduko mugomba remupumburu, izvo zvinokanganisa kurongeka.

       Kudzivirira kutsauka kwemitsetse: Kutariswa kwenguva chaiyo kwemutsetse wemhangura wekufamba. Kana kutsauka kukaitika, chinotungamira kana tension inofanirwa kunyatsogadziriswa kudzivirira kukanganiswa pakati pemupendero wemitsetse nemidziyo yemidziyo, kana kudhumhana kwemidziyo kunokonzerwa nekuumburuka muchigayo.

Kushanda kwakarongeka kwevashandi

       Vashandi vanosungirwa kupfeka midziyo yekuzvidzivirira (magirovhosi, magirovhosi ekudzivirira, hembe dzebasa) uye vanorambidzwa zvachose kubata chigayo chinomonereka uye mucheka panguva yekushanda nemaoko avo kudzivirira kukuvara kubva pakupinzwa.

       Izvo zvinorambidzwa zvachose kuita kuchenesa, kugadzirisa, kugadzirisa, uye mamwe mabasa apo michina iri kushanda. Kana kugadzirisa dambudziko kuchidikanwa, muchina unofanirwa kumiswa, simba rinofanira kugurwa, uye chiratidzo chekuti "Usavhara" chinofanirwa kusungirirwa.

       Paunenge uchishandira pamwe nevanhu vazhinji, kupatsanurwa kwakajeka kwebasa kunodiwa, uye usati watanga, zvinodikanwa kusimbisa kuti vashandi vese vari munzvimbo yakachengeteka kudzivirira kubatwa zvisizvo.

3, Kugadzirisa uye kuchengetedza mushure mekuvhara: kuwedzera hupenyu hwemidziyo

Equipment kuchenesa

       Chenesa shavings yemhangura nemafuta emafuta pamusoro pechigayo chekukungurusa panguva yakakodzera mushure mekuvhara, uye pukuta chigayo nemucheka wakapfava kuti udzivise tsvina yakasara inogona kukonzera indentation panguva inotevera yekukunguruka; Chenesa tsvina pamudziyo unomonereka uye chengetedza midziyo yakachena.

       Chenesa kabhineti yemagetsi ekudzora nekupisa kupisa kudzivirira kuunganidzwa kweguruva kubva pakukanganisa kupisa kwezvikamu zvemagetsi uye kukonzera kukanganisa.

Nguva dzose kuchengetedza uye kuchengetedza

       Roll kuchengetedza: Nguva dzose kuongorora uye kupukuta kurongeka kwemapumburu, uye kuitsiva panguva yakakodzera kana yakasakara zvakanyanya; Kana muchina wacho wakavharwa kwenguva yakareba, zvinodikanwa kuti uise anti rust mafuta pamusoro pechigayo uye woiputira nefirimu rinodzivirira kudzivirira kuita ngura.

       Kuzora uye kugadzirisa: Gara uchitsiva oiri yekuzora, kuchenesa mapaipi ekuzodza, uye uve nechokwadi chekuzora zvakakwana kwezvikamu zvese zvinofamba; Tarisa kudzvinyirirwa kwemafuta uye chiyero cheiyo hydraulic system, zadza iyo hydraulic oiri panguva yakakodzera, uye kusefa tsvina.

       Kutsiviwa kwezvikamu zviri munjodzi: Gara uchitarisa kusakara uye kubvaruka kwezvikamu zviri munjodzi senge mabhandi ekutakurisa, mavhiri ekutungamira, uye mabhanhire anomonereka. Vatsive nekukasira kana kuchembera kana deformation ikaitika kudzivirira kugadzikana kwekushanda kwemidziyo.

       Magadzirirwo emagetsi system: Gara uchitarisa kuti wiring yemagetsi emagetsi senge mota, masensa, uye frequency converters yakasununguka, ingave iyo insulation yakanaka, uye chengetedza kuchengetedzwa kwemagetsi kwemidziyo.

Kuchengetedzwa kwezvinhu zvakapedzwa uye zvigadzirwa

       Iwo akamoneredzwa welding mitsetse inofanirwa kuverengerwa uye kupetwa zvinoenderana nezvakatsanangurwa, yakaputirwa nemwando-inoratidza firimu, yakanyorwa nezvakatsanangurwa uye zuva rekugadzira, uye inochengetwa mudura rakaoma uye rine mhepo yekuchengetera kudzivirira oxidation uye deformation.

       Ma substrates emhangura asina kugadziridzwa anofanirwa kuchengetwa akasimudzwa uye kuchengetwa kure ne acidic, alkaline, uye hunyoro nharaunda kudzivirira ngura.

4, Mamiriro asina kunaka kubata: panguva yekumira kurasikirwa uye kudzivirira njodzi

       Kana welding strip ikatsemuka, pakarepo misa muchina, cheka simba, chenesa tambo yakatyoka, tsvaga chikonzero (senge yakawandisa tension, mbishi zvinhu, uye diki roller gap), gadzirisa ma paramita, uye edza kutenderedza zvakare.

       Kana tembiricha yechigayo ichionekwa kuti yakakwira zvisingaite, misa muchina uye tarisa kuti inotonhodza haina kunaka here kana kuti mafuta acho haana kukwana. Mirira kusvikira tembiricha yadonha kusvika kune yakajairika usati wamhanya zvakare.

       Kana mudziyo uine zvikanganiso zvakakomba senge kuvuza, ruzha rusina kujairika, uye kuzunguzika kwakanyanya, ipapo dzvanya bhatani rekumisa emergency, cheka magetsi makuru, bata vashandi vezvekugadzirisa kuti ubate, uye zvinorambidzwa zvachose kuibvisa wega.