Iwe Unoziva here Kugadziriswa Kwezuva Nezuva uye Chengetedzo yeElectromagnetic Wire Rolling Mill?

Daily Maintenance Methods

Kugadzirisa kwezuva nezuva kunotarisa "kuongorora, kuchenesa, mafuta uye kugadzirisa", nechinangwa chekuona zvikanganiso zvingangoitika, kuderedza kusakara uye kubvarura, uye kuve nechokwadi kutiElectromagnetic Wire Rolling Millinoshanda zvakadzikama pakuzara kwakazara. Basa rekuchengetedza rinofanirwa kuitwa mushure mekunge midziyo yavharwa, yakadzimwa uye yatonhodzwa pasi kuitira kuchengetedza kushanda.

1. Roller System Maintenance (Core Component)

Iyo tungsten carbide rolls (Φ160-280mm) ndiwo musimboti wechigayo chinotenderedza, ichitarisa zvakananga uye pamusoro pemhando yewaya yemagetsi. Kugadziriswa kwezuva nezuva kunofanirwa kusanganisira:

-Kuona Kuongorora: Tarisa pamusoro pemapumburu kuti uone makwara, kupera, kutsemuka kana kunamatira zvinhu zvekunze (senge simbi machipisi, guruva) usati watanga zuva rega rega. Kana zvikwambo kana kupera zvikawanikwa, shandisa maturusi ehunyanzvi ekupukuta kuti uzvigadzirise nenguva; kana pakatsemuka, chinja ma rolls nekukasira kudzivirira kukanganisa kwechigadzirwa kana kukonzera kukuvara kwemidziyo.

-Kuchenesa: Mushure mekushanda kwezuva nezuva, shandisa bhurashi rakapfava kana mhepo yakamanikidzwa (ine yakaderera kudzvanywa kudzivirira kukuvadza roll pamusoro) kubvisa simbi machipisi, huruva uye yakasara mafuta ekuzora pamapumburu. Usashandise corrosive cleaning agents, sezvo zvichikuvadza tungsten carbide pamusoro uye kuderedza roll life.

-Kuzora: Isa yakakosha-yepamusoro-tembiricha, inopfeka-inodzivirira mafuta ekuzora kumabhengi ekutakura uye zvikamu zvekutapurirana maawa masere ega ega ekushanda. Ita shuwa kuti lubrication iyunifomu, uye tarisa kuti mafuta ari kubuda. Kusakwana kwekuzora kunokonzeresa kukweshana kwakanyanya pakati pemapumburu nemabhengi, zvichitungamira mukupisa nekupfeka.

-Kunyatsotarisisa: Shandisa maturusi ekuyeresa ehunyanzvi kuti utarise gaka remupumburu uye kushivirira kutenderedza (inodiwa kuve ± 0.01mm) maawa makumi maviri nemana ega ega. Kana kushivirira kuchipfuura chiyero, gadzirisa chinzvimbo che roll munguva kuti ive nechokwadi chekubuda kwe electromagnetic waya inosangana nezvinodiwa chaizvo.

2. Transmission and Control System Maintenance

TheElectromagnetic Wire Rolling Mill's high-speed performance (600m/min kuenderera mberi kushanda) uye Ultra-chaiyo rolling inotsamira pane yakagadzikana yekufambisa sisitimu uye yakakwirira-yekupedzisira ukobvu / hupamhi kudzora system. Kugadziriswa kwezuva nezuva kunosanganisira:

- Zvikamu zvekutapurirana: Tarisa magiya, cheni, mabhandi uye zvimwe zvinhu zvekutapurirana zvekusunungura, kupfeka kana ruzha rusina kujairika panguva yekushanda. Simbisa zvikamu zvisina kusimba munguva; kutsiva magiya akasakara kana mabhandi kudzivirira kutapurirana kutadza. Mushure mekushanda kwemazuva ese, chenesa zvikamu zvekutapurirana uye shandisa mafuta ekuzora kuti uderedze kupokana.

-Kudzora Sisitimu: Tarisa mamiriro ekushanda kwehukobvu uye hupamhi hwekudzora sisitimu, ita shuwa kuti chiratidziro chakajairika, uye ma parameter (senge ekuisa zviyero: ukobvu 0.8-8.0mm, hupamhi 2-25.0mm; zvikamu zvekubuda 20mm²) ndezvechokwadi. Chenesa control panel uye mitsara yekubatanidza kudzivirira kuunganidzwa kweguruva kunokanganisa kutapurirana kwechiratidzo. Tarisa iyo IoT kure yekuchengetedza system kuti ive nechokwadi chekuti iri online, kuitira kuti 24/7 kutsigira kure yekuchengetedza inogona kuwanikwa kana ichidikanwa.

-Magetsi Zvikamu: Ongorora dunhu, junction bhokisi uye magetsi ekubatanidza kusunungura, kupisa kana kukuvadza. Ita shuwa kuti magetsi akagadzikana, uye chigadziro chepasi chakavimbika kudzivirira kukanganisa kwemagetsi senge mapfupi maseketi.

3. Annealing & Coating Modules Maintenance (Integrated Components)

Iwo akasanganiswa annealing uye coating modules akakosha pakuona conductivity uye insulation mhando ye electromagnetic waya. Kugadziriswa kwezuva nezuva kunofanirwa kutarisa pane:

-Annealing Module: Tarisa tembiricha yeannealing uye nguva paramita kuti uone kuti inoenderana nezvinodiwa zvemaitiro (kuchengeta yakakwira conductivity uye kuderedza resistivity kurasikirwa). Geza choto chekuvharisa nguva nenguva kuti ubvise oxide sikeri uye tsvina yasara, iyo inozokanganisa maitiro ekuvhara. Tarisai chinhu chekudziya chekukuvara, uye chitsive nenguva kana chikatadza.

- Coating Module: Tarisa iyo insulation coating (enameled, pepa kana polyester kuputira) yekugovera sisitimu kuti ive nechokwadi chekuti zvinhu zvekupfeka zvakakwana uye kupfeka kwakafanana. Chenesa muromo wekuputira uye kutungamira ma roller kudzivirira kupfekedza kusaenzana kana kunamatira kwezvinhu zvekunze, izvo zvinokanganisa kunaka kwekumisa uye kupera kwepamusoro kwewaya yemagetsi. Mushure mekushanda kwezuva nezuva, chenesa iyo yekuputira module kudzivirira iyo yekuvhara zvinhu kubva pakusimba uye kuvhara pombi.

4. Pakazara Equipment Kuchenesa uye Kuongorora

- Chenesa iyo yese midziyo yepamusoro, bhenji rekushanda nenzvimbo yakatenderedza mushure mekushanda kwezuva nezuva kubvisa simbi machipisi, guruva uye mafuta ekuzora, kuchengetedza nzvimbo yekushanda yakachena uye kuderedza njodzi yekutadza kwemidziyo kunokonzerwa nekunze kwenyika.

- Tarisa midziyo yakamisikidzwa yemidziyo (senge chigadziko chine patented dhizaini) kusununguka, ita chokwadi chekuti chigadziko chakagadzikana, uye chengetedza hupenyu hwe3x hurefu hwakaunzwa nedhizaini ine patented. Tarisa iyo hydraulic system (kana iripo) yekudonha kweoiri, uye wedzera hydraulic oiri nenguva kana mafuta asina kukwana.

-Rekodha mamiriro ekushanda, kugadzirisa zvemukati uye mamiriro asina kujairika eiyoElectromagnetic Wire Rolling Millzuva rega rega, kugadzira gwaro rekuchengetedza rekutevera kuteedzera uye kuongorora.

Kungwarira kwakakosha

1. Operational Safety Precautions

- Vashandi vanofanirwa kudzidziswa hunyanzvi uye kujairana nemafambisirwo emidziyo vasati vashandisa chigayo. Usashandise zvishandiso pasina mvumo kana kushandura maparamendi ekushanda paunoda.

- Usati watanga midziyo, tarisa kuti zvese zvidziviriro zvekuchengetedza (senge zvivharo zvekudzivirira, mabhatani ekumisa emergency) zvakamira uye zvinoshanda. Usabvisa kana kukuvadza zvidziviriro zvekuchengetedza panguva yekushanda.

- Panguva yekushanda kwepamusoro-soro yemidziyo (600m / min), usaisa maoko, zvishandiso kana zvimwe zvinhu munzvimbo inoputika kuti udzivise kukuvara kwemunhu kana kukuvara kwemidziyo. Kana mamiriro ezvinhu asina kujairika akaitika (seruzha rusina kujairika, kupisa kwakanyanya, kukanganisa kunaka kwechigadzirwa), dzvanya bhatani rekumisa emergency nekukasira, vhara magetsi, uye gadzirisa dambudziko mushure mekunge mudziyo wamira zvachose.

- Paunenge uchiita kugadzirisa, kuchenesa kana kutsiva chikamu, unofanirwa kudzima magetsi uye kusungirira "kuchengetedza kuri kuenderera, pasina simba pa" chiratidzo kudzivirira netsaona kutanga kwemidziyo.

2. Equipment Operation Precautions

- TheElectromagnetic Wire Rolling Millinofanirwa kuve yakapiswa kwe15-30 maminetsi isati yatanga, kunyanya roller system uye annealing module, kuve nechokwadi chekuti michina inosvika kune yakajairika tembiricha yekushanda, kudzivirira kupisa kwekushushikana kwekukuvadza kumaromburu uye zvimwe zvikamu, uye kuve nechokwadi chekugadzirwa kwechigadzirwa.

-Kunyatso tevera zvinodiwa nemaitiro ekuseta zviyero zvekuisa, rolling pass, annealing paramita uye coating paramita. Usapfuure chiyero chemidziyo (yakadai seyekupinza ukobvu 0.8-8.0mm, hupamhi 2-25.0mm) kudzivirira kuwandisa midziyo uye kukonzera kukuvara.

- Paunenge uchitsiva zvakatemwa zvewaya yemagetsi, gadzirisa gap, kudzora ma paramita uye mapeji ekuputira munguva, uye ita bvunzo inomhanya nebatch diki yezvinhu kuti uone kuti chigadzirwa chinosangana nezvinodiwa pamberi pekugadzirwa kwemazhinji.

-Dzivisa kushanda kwenguva refu kwemidziyo kupfuura nguva yakatarwa. Ronga nguva yekuzorora yakakodzera yekudzima kuti uderedze kupfeka uye kupisa kwemidziyo, kuwedzera hupenyu hwesevhisi yemidziyo uye zvikamu zvayo.

3. Maintenance and Replacement Precautions

-Shandisa zvepakutanga kana kuenzanisa zvinhu (senge tungsten carbide rolls, mabhengi, mafuta ekuzora) pakutsiva zvikamu. Usashandise yakaderera accessories, izvo zvinokanganisa iyoElectromagnetic Wire Rolling Mill's kuita uye hupenyu hwesevhisi, uye zvinogona kutokonzera tsaona dzekuchengetedza.

- Paunenge uchitsiva ma rolls, teerera kurongeka kwekuisa, ita shuwa kuti mipumburu inofanana uye gap rakafanana, uye gadzirisa iyo chaiyo ku ± 0.01mm mushure mekugadzika kudzivirira kukanganisa kunaka kwekutenderera.

- Mafuta ekuzora uye ekuchenesa anoshandiswa anofanirwa kuzadzisa zvinodiwa nemidziyo. Usasanganise marudzi akasiyana emafuta ekuzora, uye kutsiva mafuta ekuzora nguva nenguva (maererano nemaawa ekushanda kwemidziyo) kuve nechokwadi chekuzora.

-Yeiyo IoT iri kure yekuchengetedza sisitimu, ita shuwa kuti network haina kuvharwa, uye usaite zvekubvisa network kana kugadzirisa masisitimu. Kana uchinge wasangana nekukanganisa kusingagadziriswe panzvimbo, bata mupi weGRM nenguva kuti ushandise 24/7 kuremendi yekuchengetedza sevhisi.

4. Zvakatipoteredza uye Kuchengetedza Kuchengetedza

- Midziyo yacho inofanirwa kuiswa munzvimbo yakachena, yakaoma, ine mhepo inofefetera zvakanaka, kudzivirira hunyoro, guruva, gasi rinoparadza kana nharaunda yakasimba yekuzunguza, izvo zvinokanganisa kurongeka kwemidziyo uye hupenyu hwesevhisi.

- Kana iyoElectromagnetic Wire Rolling Millhaisi kushandiswa kwenguva yakareba (inopfuura vhiki ye1), chenesa midziyo yose zvakakwana, shandisa mafuta e-anti-rust kumapumburu, zvikamu zvekutumira uye zvimwe zvikamu zvesimbi, kuvhara midziyo nevhavha yeguruva, uye kubvisa magetsi.

- Gara uchitarisa tembiricha uye hunyoro hwenzvimbo yekushanda, chengetedza tembiricha iri pakati pe15-30 ℃ uye humidity iri pasi pe60%, kudzivirira system yekudzora uye zvikamu zvemagetsi kukanganiswa nehunyoro.