Ndeapi mapoinzi ekuchengetedza e photovoltaic welding strip rolling mill

       Isu takarongedza mapoinzi ekugadzirisa e photovoltaic welding strip rolling mill kubva pazviyero zvina: kugadzirisa kwezuva nezuva, kugadzirisa nguva dzose, kuchengetedza kwakakosha, uye kudzivirira kukanganisa. Iyo logic yakajeka uye inoenderana nemaitiro ekugadzira, uye inokodzera kugadzikana kushanda kwemidziyo uye welding strip kunyatsoita zvinodiwa. Mashoko chaiwo ndeaya anotevera:

1,Kugadziriswa kwezuva nezuva (mabasa anosungirwa asati atanga / panguva yekugadzira / mushure mekuvhara)

       Chinangwa chikuru: Kuve nechokwadi chekuti michina yakagadzirira kushandiswa pakutanga, dzivirira kutadza kamwe kamwe panguva yekugadzira, uye chengetedza iko kurongeka kwewelding strip rolling kuumba.

Pre-kutanga kuongorora

       Rondedzero yekuongorora: Tarisa pamusoro peiyo roll yebasa yezvikwambo, aluminium adhesion, uye ngura. Iyo yepamusoro inofanirwa kuve yakatsetseka uye isina tsvina, uye chero hurema hunofanirwa kucheneswa panguva yakakodzera (kudzivisa kukwenya pamusoro peiyo welding strip uye ukobvu husina kuenzana)

       Kuongorora kwekuzora: Tarisa mwero wemafuta pane yega yega yekuzora yechigayo (roller bearings, transmission gears, guide rollers) kuve nechokwadi chemafuta ekuzora akakwana uye hapana kubuda kwemafuta kana kushomeka.

       Kuongorora kwekuchengetedza: Midziyo yekudzivirira yakakwana uye yakasimba, bhatani rekumisa rekukurumidzira rinonzwa, hapana zvinhu zvekunze zvinovharira zvikamu zvekutapurirana, uye maseketi emagetsi haana kukuvara.

       Cheki chechokwadi: Simbisa kukosha kwebhenji reiyo gap kuti ive nechokwadi chekuti inoenderana nemadimikira eiyo welding strip ichakungurutswa, uye dzivirira kukuvadza michina nekukunguruka kupfuura zvakatemwa.

Kuongorora panguva yekugadzira (yega yega 1-2 maawa)

       Mamiriro ekushanda: Tarisa mashandiro emidziyo uye hapana ruzha rusina kujairika (inotakura ruzha kana giya jamming ruzha runoda kudzima nekukurumidza); Ona kuti hapana kuzunguzika kwakanyanya pamutumbi wendege

       Kutarisisa tembiricha: Tembiricha yekukwira kwemaroller mabearings uye mota haifanirwe kudarika 60 ℃. Kana tembiricha yakanyanyisa, misa muchina nenguva kuti utonhorere uye kudzivirira kupisa zvikamu

       Welding strip quality linkage: Kana paine gobvu kutsauka, edge burrs, kana kukwenya kwepamusoro pane welding strip, chinhu chakakosha chinofanira kupihwa kutarisa kuti chigayo chakasakara here kana kuti chine tsvina.

       Chigayo chekutonhodza: ​​Kana chiri chigayo chakatonhodzwa nemvura, tarisa kuti kutenderera kwemvura inotonhodza kwakatsetseka here, pasina kuvharika kana kubuda, kuitira kuti chigayo chitonhorerwe chakafanana (kudzivirira kupisa kwekupisa kweguyo)

Kuchenesa mushure mekuvhara (kupera kwekugadzirwa kwemazuva ese)

       Kucheneswa kwakazara: Shandisa bhurashi nemweya wakamisikidzwa kuchenesa mashavings ealuminium uye guruva pamusoro pechigayo, furemu, uye mudziyo wekutungamira (photovoltaic welding strips kazhinji tin plated copper strips/aluminium strips, ayo anonamira uye anoda kunyatsocheneswa)

       Kudzivirirwa kwepamusoro: Kana muchina wakamira kweanopfuura maawa masere, shandisa anti rust mafuta pamusoro pechigayo chinotenderedza kudzivirira oxidation uye corrosion.

       Sangano rezvakatipoteredza: Iko hakuna kuunganidzwa kwemarara kwakatenderedza midziyo, uye kufefetera nekuoma kunochengetwa kudzivirira guruva kupinda mukati memidziyo.

2,Kugara kuchengetedzwa (kunoitwa nguva nenguva, kuve nechokwadi chechokwadi chechokwadi uye kuwedzera hupenyu)

       Chinangwa chikuru: Kugadzirisa dambudziko rekupfeka uye kubvarura risingakwanise kuvharwa nekugadziriswa kwemazuva ese, ita shuwa kushanda kwakasimba kwenguva refu kwechigayo, uye kudzivirira kukanganiswa chaiko.

Kuchengetedza kwevhiki nevhiki

       Kuzora uye kugadzirisa: Wedzera mafuta ekuzora / mafuta kune akasiyana-siyana ekufambisa zvikamu (giya, cheni, mabhengi), kunyanya mabheji, anoda kukwirisa kwakakwana kuderedza kusakara uye kubvaruka.

       Gap calibration: Tarisa zvakare gaka rekushanda rechigayo. Nekuda kwekupfeka kushoma panguva yekukunguruka kwenguva refu, kudzokorora kunodiwa kuti ive nechokwadi chekushivirira kweiyo welding strip (photovoltaic welding strip kushivirira kazhinji ≤± 0.005mm)

       Zvinotungamirira zvinhu: Tarisa kuti roller inotungamira uye vhiri rekumisa zvakapfekwa here, kana kutenderera kwacho kwakatsetseka, uye kana paine jamming, tsiva bhereri panguva yakakodzera.

Kuchengetedza kwemwedzi

       Kugadziriswa kweRoll: Polish mupumburu kuti ubvise mitsetse yakanaka uye oxide layer, dzorera kutsvedzereka kwepamusoro (ichikanganisa zvakananga kupfava kweweld strip pedenga)

       Transmission system: Tarisa giya mesh clearance uye tension yeketani, uye gadzirisa chero kusununguka panguva yakakodzera; Yakasakara zvakanyanya uye yakacherechedzwa kuti inotsiviwa

       Kutonhodza/Hydraulic System: Chenesa mvura inotonhodza pombi sefa sikirini kudzivirira kuvharika kwechiyero; Tarisa mhando yemafuta eiyo hydraulic system, hapana turbidity kana kuparara, uye zadzisa iyo hydraulic mafuta.

       Electrical system: Geza guruva kubva mumotor uye control cabinet, tarisa kuti wiring terminals haina kusununguka, uye dzivirira kusabatana.

Kugadzirisa kwekota

       Core component maintenance: Disassemble the roller bearings, tarisa dhigirii rekupfeka, pima kucheneswa, uye chinja nekukurumidza kana yadarika kushivirira; Tarisa dhigirii rekukotama rechigayo. Kana paine chero deformation, inoda kutwasanudzwa kana kutsiviwa

       Kurongeka kwechokwadi: Shandisa maturusi ekuyeresa ehunyanzvi kuenzanisa kurongeka kwese kwechigayo (roll parallelism, perpendicularity), uye chero kutsauka kunoda kugadziriswa nekugadzirisa mabhaudhi (kurongeka kunotaridza zvakananga mwero wekukodzera welding)

       Kuisa chisimbiso: Tsiva chimwe nechimwe chekuisa chisimbiso (inotakura chisimbiso, hydraulic seal) kudzivirira kubuda kwemafuta uye guruva kupinda.

Kugadziriswa kwegore negore (kugadziridza kukuru, kudzima kuuraya)

       Comprehensive disassembly: Ita disassembly yakazara uye kuongororwa kweiyo rolling mill mainframe, transmission system, hydraulic system, uye magetsi system.

       Component replacement: Tsiva zvinhu zvakakosha zvakaita sema roller, magiya, mabearings, mota, nezvimwewo zvakasakara; Tsiva ese achembera maseketi uye zvindori zvekuisa chisimbiso nezvitsva

       Precision reset: Iyo chaiyo chaiyo yemuchina inodzokororwa kuti ive nechokwadi chekutevedzera nepamusoro-chaizvo zvinodiwa zve photovoltaic welding strip rolling.

       Performance bvunzo: hapana-mutoro muyedzo run + mutoro muyedzo kumhanya, kuratidza kugadzikana kwekushanda kwemidziyo uye iko kurongeka kwewelding strip rolling. Kugadzirwa kunogona chete kutangazve mushure mekusangana nemazinga

3, Kugadziriswa kwakakosha (kurapwa kwakanangwa, kuchinjirwa kune zvakakosha zvephotovoltaic ribhoni)

       Photovoltaic ribhoni ine zvakanyanyisa zvinodikanwa zvekurongeka kwedimensional uye mhando yepasi, uye inoda kugadziriswa kwakanangwa munzvimbo nhatu.

Kugadzirisa kwakakosha kwechigayo (core key)

       Kutenderedzwa kwe photovoltaic welding strips kunoda zvakaomesesa zvinodiwa zvekuomarara uye kutsvedzerera kwema rolling rolls. Iko kuomarara kwepamusoro kweiyo rolling rolls kunofanirwa kuve ≥ HRC60, uye kuomarara kunofanirwa kugara kuchiedzwa. Kana isina kukwana, inoda kudzimwa zvakare

       Usashandise zvinhu zvakaoma kukwenya pamusoro peguyo. Shandisa chete bhurashi rakapfava rakapfava kana nyanzvi yekuchenesa mumiriri yekuchenesa kudzivirira kukuvadza iyo yekumusoro coating

       Kana chigayo chiine mazino epanzvimbo kana zvigwere zvakakomba zvisingagone kukwenenzverwa nekugadziriswa, zvinofanirwa kutsiviwa nekukasira, zvikasadaro zvinokonzeresa kuti batch zvimedu zvewelding strips.

Precision nyanzvi yekugadzirisa

       Mushure mekushandura zvakatemwa zvewelding strip (kufara, ukobvu) nguva yega yega, gaka riri pakati pema rollers rinofanira kudzokororwa, uye muyedzo we5-10 metres we welding strip unofanirwa kuitwa. Chete mushure mekupfuura kuongororwa kunogona kuita kugadzirwa kwakawanda

       Kugadzirwa kwenguva refu kwewelding mitsetse yezvakatsanangurwa zvakafanana kunoda kuongororwa kurongeka kwekurongeka kwemazuva matatu ega ega kudzivirira kuunganidzwa kwekupfeka uye kubvaruka izvo zvinogona kutungamira kune chokwadi chinodarika mwero.

Tin plating / coating welding tepi kugadzirisa uye kugadzirisa

       Paunenge uchikungurutsa tin plated welding strips, zvinofanirwa kuchenesa machipisi asara pamusoro pechigayo nenguva yakafanira mushure mekumisa muchina kudzivirira tin layer inonamira pachigayo pakupisa kwakanyanya.

Paunenge uchitenderedza akaturika welding mitsetse, zvinodikanwa kugara uchichenesa iyo yakasara yekuisa pamusoro peiyo inotungamira roller kudzivirira kukanganisa kupfava kweiyo welding strip.

4, Chengetedza core taboos uye kudzivirira kukanganisa (kiyi yekudzivisa misungo)

Core taboos (yakarambidzwa zvachose kushanda)

       Izvo zvinorambidzwa zvachose kutanga muchina usina mafuta ekuzora: Kutenderedza munzvimbo yekushomeka kwemafuta kunogona kukonzera kutakura kupera simba, kukiya kukiya, uye kukuvara kwakakomba kwemidziyo.

       Kurambidza zvakanyanya kukunguruka: Kutenderedza nechisimba mitsetse yewelding kupfuura iyo yakatemerwa ukobvu/hupamhi hwechigayo chinokunguruka zvinogona kukonzera kukotama kweguyo uye kutsemuka kweiyo nzira yekufambisa.

       Izvo zvinorambidzwa zvachose kushanda nezvikanganiso: kana paine ruzha rusina kujairika, tembiricha yakakwira, kana kurongeka kunodarika mwero, muchina unofanirwa kumiswa nekukasira, uye unorambidzwa "kusanganisa nekufananidza" kuita kuti kukanganisa kuwedzere.

       Izvo zvinorambidzwa zvachose kugezesa kabati yemagetsi yekudzora zvakananga nemvura: kudzivirira mapfupi maseketi, chete yakaoma mhepo yakamanikidzwa inofanira kushandiswa kuchenesa.

Common kudzivirira kukanganisa

       Uneven welding strip thickness: Gara uchigadzirisa gaka riri pakati pemapumburu, tarisa kuenderana kwemaromburu, uye nekukasira chenesa tsvina inonamira pamapumburu.

       Kukwenya pamusoro peiyo welding strip: Chengetedza chigayo chakatsetseka, tsvina yakachena muzvikamu zvegwaro, uye kudzivirira zvinhu zvekunze kuti zvipinde munzvimbo inokunguruka.

       Equipment vibration uye ruzha rusina kujairika: Gara uchisimbisa mabhaudhi, gadzirisa magiya ekubvisa, uye kutsiva mabhengi akasakara.

       Motor overheating: Geza guruva pane mota inotonhorera feni, tarisa kana mutoro wacho uchipfuura mwero, uye dzivirira kuwedzeredza kushanda.

5. Mapoinzi akakosha ekubatsira kuchengetedza (kuwedzera hupenyu hwemidziyo)

       Oiri inogadziriswa: Special rolling mill yekuzora mafuta ekuzora (viscosity yakachinjirwa kumidziyo yekushandisa mamiriro), hydraulic mafuta inofanirwa kusefa nguva nenguva kudzivirira tsvina kubva pakupfeka zvikamu.

       Kudzora kwezvakatipoteredza: Zvishandiso zvinofanira kuiswa mumusangano wakaoma uye usina guruva kuti udzivise kukanganisa kwemagetsi uye kuparara kwechikamu kunokonzerwa nemamiriro emvura; Iyo tembiricha yemusangano inodzorwa pa15-30 ℃ kudzivirira chigayo kuti chirege kukura uye kuderera, izvo zvinogona kukanganisa kurongeka.

       Mitemo yevashandi: Vashandi vanofanirwa kudzidziswa vasati vatora zvigaro zvavo, uye zvinorambidzwa zvachose kugadzirisa ma parameter mukutyora mirau. Marekodhi ekuchengetedza anofanirwa kuchengetwa uye kuchengetwa (nechinangwa chekutsvaga chikonzero chekukanganisa)